Pipe & Bar Cut List Optimizer
Find the optimal cutting plan for steel pipe, bar, and sections — minimize waste instantly
Cut List Optimizer
1 Stock Configuration
2 Material Weight
3 Cut List
4 Offcut Threshold
Remnants ≥ this length are flagged as usable offcuts.
How to Use This Optimizer
The optimizer uses the First-Fit Decreasing (FFD) algorithm: pieces are sorted from largest to smallest and packed into the first available bar with enough space. This produces near-optimal results for most fabrication cut lists instantly, with no server or installation required.
Standard Stock Lengths for Indian Fabrication
Steel pipe and bar in the Indian market is most commonly supplied in 6000mm (6m), 9000mm (9m), or 12000mm (12m) lengths, depending on the mill and section type — these aren't a formal IS standard length, just the market convention most fabricators source against, which is why they're the three presets in this tool.
| Stock Length | Typical Use | Recommended Kerf |
|---|---|---|
| 6000 mm | Standard pipe/bar length, most widely stocked | 3mm (standard blade) |
| 9000 mm | Larger structural sections, reduced joint count | 3mm (standard blade) |
| 12000 mm | Long-span structural members, custom order | 3–4mm (thicker material) |
Kerf values are typical for standard abrasive/band-saw blades — always confirm against your actual blade width for a precise cutting plan.
Frequently Asked Questions
Need to calculate the weight of your steel pipe or bar first?
Open Metal Weight Calculator →