IS 3589 Large Diameter Pipe Weight Chart — 168 mm to 610 mm OD
IS:3589:2001 covers steel pipes from 168.3 mm to 2540 mm OD for water mains and sewage — badi diameter wali pipe ka weight per metre ranges from 25.7 kg/m at 168.3 mm OD to over 300 kg/m at the largest sizes.
- IS:3589 defines two grades: Grade 1 (ERW) for pressures up to 0.6 MPa; Grade 2 (SAW or seamless) for higher-pressure service
- Mass tolerance is ±10% per individual pipe length as per IS:3589 Clause 9
- Standard pipe length under IS:3589 is 6 metres; random lengths of 4–7 m are also supplied
IS 3589 pipe weight data is what municipal engineers, irrigation project managers, and industrial pipeline procurement teams need when estimating material tonnage, transport loads, and laying equipment capacity. The standard covers large-diameter ERW and SAW steel pipes — a completely different product from the IS:1239 plumbing pipes used in building services. This article puts the complete IS:3589 Grade 1 and Grade 2 weight chart in readable HTML with a step-by-step procurement worked example.
What IS:3589 Covers — Scope and Application
IS:3589:2001 is the Bureau of Indian Standards specification titled "Steel Pipes for Water and Sewage (168.3 mm to 2540 mm Outside Diameter)." It is the third revision of the standard and covers pipes manufactured by electric resistance welding (ERW), submerged arc welding (SAW), or seamless process for use in water supply mains, sewage trunk lines, irrigation transmission mains, and industrial pipelines.
The standard begins at 168.3 mm OD — one size above where IS:1239 and IS:1161 end. For pipes below 168 mm OD serving water or structural purposes, IS:1239 and IS:1161 respectively are the correct standards. IS 3589 ke anusar Grade 1 pipe is specified for moderate-pressure distribution systems; Grade 2 is used where higher operating pressures or more stringent quality requirements apply.
IS:3589 Grade 1 vs Grade 2 — Key Differences
| Feature | Grade 1 (ERW) | Grade 2 (SAW / Seamless) |
|---|---|---|
| Manufacturing process | Electric resistance welding | Submerged arc welding or seamless |
| Typical service pressure | Up to 0.6 MPa (6 bar) | Above 0.6 MPa or special service |
| Wall thickness (same OD) | Lighter — see table below | Heavier — higher weight per metre |
| Hydrostatic test pressure | As per IS:3589 Clause 8.1 | As per IS:3589 Clause 8.2 |
| Common applications | Municipal water mains, irrigation canals | High-pressure transmission, industrial |
| Cost relative to Grade 1 | Lower | Higher — thicker wall, more steel |
Grade designations as per IS:3589:2001 (Third Revision). Always confirm grade with supplier and check mill test certificate before installation in pressurised service.
IS:3589 Pipe Weight Chart — 168 mm to 610 mm OD
The table below covers the sizes most commonly specified in Indian municipal and industrial pipeline projects. IS:3589 extends to 2540 mm OD, but sizes above 610 mm are typically bespoke mill orders with individually negotiated wall thicknesses — the standard provides minimum wall thickness guidelines for those.
| OD (mm) | Grade 1 WT (mm) | Grade 1 Weight (kg/m) | Grade 2 WT (mm) | Grade 2 Weight (kg/m) |
|---|---|---|---|---|
| 168.3 | 4.5 | 18.19 | 5.6 | 22.54 |
| 193.7 | 5.0 | 23.37 | 6.3 | 29.27 |
| 219.1 | 5.9 | 31.22 | 6.3 | 33.31 |
| 244.5 | 5.9 | 34.98 | 7.1 | 41.93 |
| 273.0 | 6.3 | 41.77 | 7.1 | 46.95 |
| 323.9 | 6.3 | 49.73 | 8.0 | 62.82 |
| 355.6 | 7.1 | 61.49 | 8.8 | 75.96 |
| 406.4 | 7.9 | 78.55 | 9.5 | 94.09 |
| 457.0 | 8.0 | 89.39 | 10.0 | 111.22 |
| 508.0 | 8.8 | 109.37 | 11.0 | 136.21 |
| 559.0 | 9.5 | 129.82 | 11.0 | 149.95 |
| 610.0 | 9.5 | 141.82 | 12.5 | 186.00 |
Outside diameter and minimum wall thickness as per IS:3589:2001 Table 1 (Third Revision). Mass tolerance: ±10% per individual pipe length as per IS:3589 Clause 9. Weight calculated using formula: (OD − WT) × WT × 0.02466. Verify actual wall thickness with mill test certificate before use in pressure design calculations.
Weight Formula for IS:3589 Large Diameter Pipes
The standard circular pipe weight formula applies directly to IS:3589 pipes:
Weight (kg/m) = (OD − WT) × WT × 0.02466
- OD
- Outside diameter of pipe, in millimetres — as specified in IS:3589:2001 Table 1
- WT
- Wall thickness, in millimetres — minimum values per IS:3589 Table 1; actual supplied thickness may be greater
- 0.02466
- SI constant = π × 7850 / (4 × 1,000,000) — derived from steel density 7850 kg/m³; identical for both Grade 1 and Grade 2
For quick verification of any large-diameter pipe weight, use our free Metal Weight Calculator — enter the actual OD and WT from your mill test certificate for the most accurate result.
Worked Example — 219.1 mm OD Grade 1 ERW Water Main, Nagpur
A municipal project engineer in Nagpur is specifying a 500-metre water distribution main using 219.1 mm OD × 6.3 mm WT IS:3589 Grade 1 ERW pipe. He needs the total pipe weight to calculate transport requirements and check the project's steel tonnage against the sanctioned budget.
Step 1 — Confirm weight per metre from IS:3589 table:
219.1 mm OD, 6.3 mm WT (Grade 1): using the formula —
(219.1 − 6.3) × 6.3 × 0.02466 = 212.8 × 6.3 × 0.02466 = 33.07 kg/m
Note: The table above shows 5.9 mm WT for Grade 1 at 219.1 mm OD per the IS:3589 minimum. At 6.3 mm WT (a common supplied thickness above the minimum), the weight is 33.07 kg/m — always use actual supplied WT from the mill test certificate.
Step 2 — Calculate total pipe weight for 500 m:
33.07 kg/m × 500 m = 16,535 kg = 16.54 tonnes
Step 3 — Determine number of pipe lengths required:
Standard IS:3589 pipe length = 6 m
Lengths required: 500 m ÷ 6 m = 83.3 → order 84 lengths
Actual steel weight for 84 lengths: 84 × 6 m × 33.07 kg/m = 16,659 kg (includes ~0.7% standard cutting allowance)
Step 4 — Estimate transport requirements:
Weight per 6-metre pipe: 33.07 × 6 = 198.4 kg per pipe
Typical LCV payload: 10 tonnes → 10,000 ÷ 198.4 = 50 pipes per trip
Trips required: 84 ÷ 50 = 1.68 → 2 truck trips minimum
For optimising the cutting plan once pipe arrives on site, the Pipe Cut List Optimizer handles IS:3589 sizes — enter your stock length and required cut lengths to minimise waste. Also see the pipe weight calculation guide for the full formula derivation, and the ERW vs seamless pipe weight comparison for how manufacturing process affects delivered weight.
Frequently Asked Questions
What is IS 3589 standard?
IS:3589:2001 is the Bureau of Indian Standards specification titled "Steel Pipes for Water and Sewage (168.3 mm to 2540 mm Outside Diameter)." It is the third revision of the standard and covers large-diameter steel pipes manufactured by ERW, SAW, or seamless process for municipal water supply mains, sewage trunk lines, irrigation transmission mains, and industrial pipelines. The standard defines two grades: Grade 1 (ERW, moderate pressure service) and Grade 2 (SAW or seamless, higher pressure or quality requirements). It sets minimum wall thicknesses, mass tolerances of ±10%, and hydrostatic test requirements for each pipe size.
What is the weight of a large diameter steel pipe per metre?
The weight of a large diameter steel pipe per metre under IS:3589 varies significantly by size. At 168.3 mm OD (Grade 1, 4.5 mm WT) it is 18.19 kg/m. At 219.1 mm OD (Grade 1, 5.9 mm WT) it is 31.22 kg/m. At 323.9 mm OD (Grade 1, 6.3 mm WT) it is 49.73 kg/m. At 508.0 mm OD (Grade 1, 8.8 mm WT) it is 109.37 kg/m. At 610.0 mm OD (Grade 1, 9.5 mm WT) it is 141.82 kg/m. For any specific size and wall thickness, use the formula: Weight (kg/m) = (OD − WT) × WT × 0.02466.
What is the difference between IS 3589 Grade 1 and Grade 2?
IS:3589 Grade 1 covers pipes manufactured by electric resistance welding (ERW) for water and sewage service up to approximately 0.6 MPa operating pressure. Grade 2 covers pipes manufactured by submerged arc welding (SAW) or seamless process, with heavier wall thicknesses, for higher-pressure service or applications requiring more stringent quality. For the same OD, a Grade 2 pipe will have a greater wall thickness and therefore a higher weight per metre than a Grade 1 pipe. Both grades are hydrostatic pressure tested per IS:3589, but Grade 2 carries higher test pressures. Specify Grade 2 when the design pressure exceeds 0.6 MPa or when the project specification requires it.
IS 3589 pipe ka weight kaise calculate karein?
IS:3589 pipe ka weight calculate karne ke liye yeh formula use karein: Weight (kg/m) = (OD − WT) × WT × 0.02466. Jahan OD pipe ka outside diameter millimetres mein hai aur WT wall thickness millimetres mein hai — dono values IS:3589 Table 1 ya mill test certificate se lein. Udaharan ke liye: 273.0 mm OD, 6.3 mm WT Grade 1 pipe ke liye — (273.0 − 6.3) × 6.3 × 0.02466 = 266.7 × 6.3 × 0.02466 = 41.41 kg/m. IS:3589 mein ±10% mass tolerance hai, isliye actual weight thoda alag ho sakta hai.
Which IS standard covers pipes above 150 mm diameter in India?
IS:3589:2001, titled "Steel Pipes for Water and Sewage (168.3 mm to 2540 mm Outside Diameter)," is the Indian standard for large-diameter steel pipes used in water supply and sewage applications. It begins at 168.3 mm OD, which is the size immediately above the range covered by IS:1239 (plumbing pipes up to 150 NB) and IS:1161 (structural tubes up to 150 NB). For pipes in this large-diameter range used for structural purposes rather than fluid service, IS:4923 or IS:1161 extended sizes may apply depending on the section shape. IS:3589 is the standard to reference for all municipal water transmission and distribution mains above 150 mm nominal size.
Use our free Pipe Cut List Optimizer to plan your IS:3589 pipe cutting schedule — minimise waste and calculate the exact number of stock lengths required.
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